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Injection Mold Specifications & Mold Design Guideline

INDEX:

Section 1: Injection Mold Design Guideline

Contents:
a) Upmold injection mold standards Description
b) Mold Series Description
• Upmold “A” Series
• Upmold “B” series
• Upmold “X” Series
• Upmold “AX” Series
• Upmold “T” series
• Upmold “RG” series
c) Common mold steels and applications for injection mold standard
Defines the common steel types and their applications
d) Drawing format and standards
Defines the Upmold 2-D drawing layout and standard drafting aids for the Block-out, Preliminary, and final design drawings.
e) Solid Model Geometry format, construction, and standards
Defines the Unigraphics Solid Modeling requirements, Upmold data layering specifications, Upmold construction techniques, general mold functionality fit and function standards, and Upmold design for manufacturability requirements.

Section 2: Slides/Lifters/Actions Standards and Design

Contents:
A) Mechanical Slide Design Standards
B) Hydraulic Slide Design Standards
C) Lifter Design Standards

Section 3: Runner System Standards and Design

Contents:
A) Surface Runner and gate Design Standards
B) Hot Runner Design Guidelines
C) Three plate runner and Pin-Point Gate Design Standards

Section 4: Cooling System Standards and Design

Defines methods to provide optimum mold temperature control

Section 5: Venting Standards and Design

Section 6: Ejector System Standards and Design

Contents:
A) Ejector pin design standards
B) Guided ejection design standards
C) Spring return standards
D) Hydraulic ejector standards
E) Press Knock-out (PKO) design standards

Section 7: Injection Mold Standard Components

Defines standard component types and suppliers

Section 8: Hydraulic and Pneumatic Standards and Design

Contents:
a) Hydraulic Standards-tooling-specification
b) Pneumatic Standards

Injection Mold Hydraulic And Pneumatic Standards

Injection Mold Hydraulic and Pneumatic Standards Design Guidance Section 8: Hydraulic and Pneumatic Standards and Design Contents: A) Hydraulic Standards B) Pneumatic Standards a) Hydraulic Standards: 1) Parker series 2-H hydraulic cylinders will be used. Viewmold typically uses a style “JJ” mount. NOTE: DO NOT USE PARKER MOUNTING [...]

Injection Mold Component Standards Design

Injection Mold Component Standards Design Tutorial Section 7: Standard Mold Components Defines standard component types and suppliers 1) All mold components will be purchased through DME, Progressive, PCS, Parker, Balluff, and National only as listed by type below. Standard components will NOT BE ALTERED as supplied from the [...]

Injection Mold Ejection System Design

Injection Mold Ejection System Standards Design Guidance Section 6: injection mold ejector System Standards and Design Contents: A) injection mold ejector pin design standards B) injection mold Guided ejection design standards C) injection mold Spring return standards D) injection mold Hydraulic ejector standards E) injection mold Press Knock-out [...]

Injection Mold Venting Design

Injection Mold Venting Design Guideline Section 5: injection mold Venting Standards and Design 1) Vent land will be .06”. The vent clearance can be .12” - .50” wide x .02” deep (refer to drawing S5-1) and are always routed to atmosphere. Vents are normally ground. Milled vents must [...]

Injection Mold Cooling System Design

Plastic Injection Mold Cooling System Design Tutorial Section 4:injection mold Cooling Standards and Design Defines methods to provide optimum mold temperature control 1) All molds must be recessed for DME 300 Series Jiffy Quick Disconnects or equivalent Counter bores will be 1.125” diameter to allow for socket. (Refer [...]

Injection Mold Runner Design

Injection Mold Runner Design Guideline Section 3: Runner System Standards and Design Contents: A) Surface Runner and gate Design Standards B) Hot Runner Design Guidelines C) Three plate runner and Pin-Point gate design Standards A) Surface Runner and gate Design Standards 1) Upmold will NOT specify runner or gate [...]

Injection Mold Slide And Lifter Design

Injection Mold Slide And Lifter Design & Manufacturing Guidance Section 2: Slides/Lifters Standards and Design Contents: A) Mechanical injecion mold Slide Design Standards B) Hydraulic injecion mold Slide Design Standards B) Injection Mold Lifter Standard A) Mechanical injecion mold Slide Design Standards (refer to drawing S2-1 & S2-2): [...]

Injection Molding Mould Design

Injection Molding Mold Design Tutorial Section 1: Injection Mold Design The following information defines the minimum requirements for Upmold injection molds produced by Upmold Engineering. Alternatives that will contribute to improved tool life, minimum wear, ease of molding, and ease of Manufacturing will be considered within the confines [...]