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injection molding China Upmold
1509, 2017

Ral Color Chart

By |September 15th, 2017|Categories: Color Match Series Chart|Tags: , , , |Comments Off on Ral Color Chart

Ral Farben System Color Matching These Colors Used For Molding & Printing Labels This chart is reference guide only, the Computer color simulations displayed may not exactly matching RAL-identified color standards,  Use current Ral Color Publications for most accurate color; more questions, please contact UPMOLDor RAL (use CTRL + F to find a number of color) Ral Farben 1000 - 1037 Gelb und Beige Farbtönen RAL 1000 RAL 1001 RAL 1002 RAL 1003 RAL 1004 RAL 1005 RAL 1006 RAL 1007 RAL 1011 RAL 1012 RAL 1013 RAL 1014 RAL 1015 RAL 1016 RAL 1017 RAL 1018 RAL 1019 RAL 1020 RAL 1021 RAL 1023 RAL 1024 RAL 1026 RAL 1027 RAL 1028 RAL 1032 RAL 1033 RAL 1034 RAL 1035 RAL 1036 RAL 1037 Ral Farben 2000 - 2013 Orangetönen RAL 2000 RAL 2001 RAL 2002 RAL 2003 RAL 2004 RAL 2005 RAL 2007 RAL 2008 RAL 2009 RAL 2010 RAL 2011 RAL 2012 RAL 2013 Ral Farben 3000 - 3033 Rote Farbtönen RAL 3000 RAL 3001 RAL 3002 RAL 3003 RAL 3004 RAL 3005 RAL 3007 RAL 3009 RAL 3011 RAL 3012 RAL 3013 RAL 3014 RAL 3015 RAL 3016 RAL 3017 RAL 3018 RAL 3020 RAL 3022 RAL 3024 RAL 3026 RAL 3027 RAL 3028 RAL 3031 RAL 3032 RAL 3033 Ral Farben 4001 - 4012 Violette Farbtönen [...]

1509, 2017

Pantone Color Chart

By |September 15th, 2017|Categories: Color Match Series Chart|Tags: , , , |Comments Off on Pantone Color Chart

Pantone Matching System Color Chart PMS Colors Used For Molding & Printing Labels This chart is reference guide only,  The Computer color simulations displayed may not exactly matching PANTONE-identified color standards,  Use current PANTONE Color Publications for most accurate color; more questions, please contact UPMOLD or Pantone Inc. PMS Color Finder (use CTRL + F to find a number of color) PMS Color Chart Process Yellow PMS 100 PMS 101 PMS 102 Pantone Yellow PMS 103 PMS 104 PMS 105 PMS 106 PMS 107 PMS 108 PMS 109 PMS 110 PMS 111 PMS 112 PMS 113 PMS 114 PMS 115 PMS 116 PMS 117 PMS 118 PMS 119 PMS 120 PMS 121 PMS 122 PMS 123 PMS 124 PMS 125 PMS 1205 PMS 1215 PMS 1225 PMS 1235 PMS 1245 PMS 1255 PMS 1265 PMS 127 PMS 128 PMS 129 PMS 130 PMS 131 PMS 132 PMS 133 PMS 134 PMS 135 PMS 136 PMS 137 PMS 138 PMS 139 PMS 140 PMS 1345 PMS 1355 PMS 1365 PMS 1375 PMS 1385 PMS 1395 PMS 1405 PMS 141 PMS 142 PMS 143 PMS 144 PMS 145 PMS 146 PMS 147 PMS 148 PMS 149 PMS 150 PMS 151 PMS 152 PMS 153 PMS 154 PMS 1485 PMS 1495 PMS 1505 Orange 021 PMS 1525 PMS 1535 PMS [...]

1509, 2017

NCS Color Series Chart

By |September 15th, 2017|Categories: Color Match Series Chart|Tags: , , , |Comments Off on NCS Color Series Chart

NCS Color Series Chart For Colour Inspection & Matching The colours depicted on the following chart are for guidance only.The displayed colour will depend on your monitor and browser and pearl or metallic colours cannot be shown adequately. The finished colour, therefore, may not be as shown here. Please use the official NCS®© colour product for most accurate colour.(use CTRL + F to find a number of color) S0502-Y S0502-Y S1002-Y S1502-Y S2002-Y S3560-Y S0580-Y S0505-Y20R S3560-Y30R S0505-Y50R S0603-Y80R S0505-Y80R S0505-Y80R S1005-Y80R S2005-Y80R S0507-Y80R S0510-Y80R S1010-Y80R S1510-Y80R S2010-Y80R S3010-Y80R S0515-Y80R S1015-Y80R S1515-Y80R S0520-Y80R S1020-Y80R S2020-Y80R S3020-Y80R S4020-Y80R S5020-Y80R S6020-Y80R S7020-Y80R S0530-Y80R S1030-Y80R S2030-Y80R S3030-Y80R S4030-Y80R S5030-Y80R S6030-Y80R S0540-Y80R S1040-Y80R S2040-Y80R S3040-Y80R S4040-Y80R S5040-Y80R S1050-Y80R S2050-Y80R S3050-Y80R S4050-Y80R S0560-Y80R S1060-Y80R S2060-Y80R S3060-Y80R S2570-Y80R S0580-Y80R S1580-Y80R S4010-Y90R S6010-Y90R S8010-Y90R S0502-R S0505-R20B S0505-R50B S0603-R80B S0505-R80B S0505-R80B S1005-R80B S2005-R80B S1510-R80B S3010-R80B S0515-R80B S0520-R80B S1020-R80B S2020-R80B S3020-R80B S4020-R80B S5020-R80B S6020-R80B S7020-R80B S0530-R80B S1030-R80B S2030-R80B S3030-R80B S4030-R80B S5030-R80B S6030-R80B S1040-R80B S2040-R80B S3040-R80B S4040-R80B S5040-R80B S1550-R80B S2050-R80B S3050-R80B S4050-R80B S4550-R80B S2060-R80B S3060-R80B S2565-R80B S4010-R90B S6010-R90B S8010-R90B S0540-R90B S5540-R90B S1050-R90B S0502-B S0505-B20G S0505-B50G S1005-B50G S2005-B50G S0510-B70G S1010-B70G S2010-B70G S0505-B80G S0507-B80G S1510-B80G S0515-B80G S1040-B80G S2040-B80G S3040-B80G S4040-B80G S5040-B80G S5540-B80G S1050-B80G S2050-B80G S3050-B80G S4050-B80G S4550-B80G S2555-B80G S3555-B80G S3010-B90G S4010-B90G S6010-B90G S8010-B90G S0520-B90G S1020-B90G S2020-B90G S3020-B90G S4020-B90G S5020-B90G S6020-B90G S7020-B90G S0530-B90G [...]

1409, 2017

General Color Series Chart

By |September 14th, 2017|Categories: Color Match Series Chart|Tags: , , , |Comments Off on General Color Series Chart

General Color Series Chart For Colour Inspection & Matching These color reference for guiding you chose the right color spec only, please double check  with the current PANTONE Color Publications. Color match is not guaranteed to be exact. Customers are responsible for verifying that the actual parts meet their color requirements. Some colorant may not be compatible with the plastic base resin selected. Adding a colorant to base resin may alter the resin property on FDA, ISO, USP, UL (flammability) ratings. Customers are responsible for ensuring that the colorant/resin combination selected meets their requirements. Color PMS Color Code Color Name PMS-None White PMS-Black Black PMS-7436 Pale Pink PMS-172 Orange PMS-809 Safety Green PMS-2915 Aquatic Blue PMS Light Blue Light Blue PMS-465 Pebble PMS Cool Gray 6 Ice Gray PMS-211 Pink PMS-804 Safety Orange PMS-367 Lime PMS-279 Carolina Blue PMS-5425 Stonewashed Blue PMS-468 Natural PMS-5635 Stonewashed Green PMS-430 Graphite PMS-213 Wow Pink PMS-1585 Athletic Orange PMS-347 Shamrock Green PMS-660 Palace Blue PMS-646 Denim Blue PMS-Warm Gray 3 Sand PMS-5815 Fatigue Green PMS-Cool Gray 11 Smoke Gray PMS-207 Deep Red PMS-106 Yellow PMS-340 Kelly Green PMS-640 Sapphire PMS-281 Twilight Blue PMS-7533 Dark Chocolate PMS-5535 Deep Forest PMS-208 Cardinal PMS-1205 Daffodil Yellow PMS-3282 Jade PMS-633 Teal PMS-662 Deep Royal PMS-505 Maroon PMS-137 Gold PMS-2635 lavender [...]

2208, 2017

Powder Coating Technology

By |August 22nd, 2017|Categories: Glossary & Correlating, Surface finish standards|Comments Off on Powder Coating Technology

Powder coating Powder coating – a painting process in which colored dry powder paint is used. The dry powder is provided a negative electrostatic charge (from 10,000 to 90,000 volts). Sometimes referred to as powder painting and dry painting. After the object is covered with paint – it goes into the oven where the paint melts evenly coating the surface. In the oven chemical compounds react with each other and polymerise improving paint quality characteristics. Powder coated surfaces are characterized by hardness, color, attractiveness, durability, high quality, scratch resistance and environmental impact. Wet paint requires a solvent and powder coating does not. This provides a firmer surface layer and protects better the surface from the environment. Powder paint is usually made of polyester, polyurethane, polyester, epoxy resin and acrylic. Powder paint manufacturing process: The polymer granules are mixed with hardener, pigments and other chemical components The mixture is heated This mixture is straightened out, cooled and crushed into small pieces These small pieces are very finely minced and you get powder paint, which is used in powder coating. Powder coating itself consists of three main processes: Surface preparation – when the surface is cleaned and chemically treated, if necessary – sandblasted and prepared for painting. Coating the surface with powder [...]

2208, 2017

3D Printing Benefits

By |August 22nd, 2017|Categories: Glossary & Correlating, Prototype Manufacturing|Comments Off on 3D Printing Benefits

The benefits of 3D printed parts: Product Design Review which enables us to fix potential problems or concerns before the mold or production has even started.  These changes can be discussed and decided today and have a tangible part for review tomorrow. Provides a component for visualization, discussion during project kick-off meetings for overall improvement in manufacturing, production and quality. Ability to set up quality inspection parameters prior to production runs eliminating the delay during production for this process. Manufacture product fixtures prior to production runs. Provide end of arm tooling quickly prior to production runs. Materials Include: Transparent material for standard plastic simulation requiring dimensional stability and smooth surfaces. Family of Rigid Opaque materials in a variety of colors including white, gray, blue or black Polypropylene like materials for polypropylene-like snap fit applications Family of Rubber-like materials suitable for a range of applications requiring a non-slip or soft surface High temperature materials for advanced functional testing, hot air and water flow, static applications and exhibition modeling Also, specialized material for dental and medical applications Our configurations include: MUD (Master Unit Die)  – great for smaller and simpler part designs that requires side actions to form features Unscrewing Molds – used when there is a requirement for male or [...]

2108, 2017

Injection Mold Steel Specifications

By |August 21st, 2017|Categories: Design Develop Engineering, Injection Mold Manufacturing, Injection Molding Technical, Material Characteristics, Mold Design Study|Tags: , , , |Comments Off on Injection Mold Steel Specifications

Tooling Steel Grades, Hardness and Supplier List For Steel Chosen  Plastic mold steel Products include S-7 grade mold steel, P-20 grade pre-hardened mold steel, 420SS grade stainless steel,  AISI Standard Grades and Suppliers Hardness Thickness Scope(mm) Mold base P20 Tyssen :P20 HRC 28-32 80-250 Tyssen :P20M HRC 28-32 20-75 Sorel Forge :CSM 2 HRC 30-32 DAIDO: PX88 HB 290-330 27-810 Wu yang  718 HB 290-340 23-358 Insert P20 Tyssen:GS-711 HRC 35-38 20-410 Tyssen:GS738 HRC 28-34 20-1000 Tyssen:GS-738H HRC 35-38 20-410 Tyssen:GS-808VAR HRC 38-42 20-205 Sorel Forge:SF-2000 HRC 34-38 ASSAB:718H HB 330-380 20-500 ASSAB:718S HB 290-330 20-500 DAIDO:PX5 HB 290-330 Insert P21 DAIDO:NAK55 HB 370-400 22-410 DAIDO:NAK80 HB 370-400 13-510 420 Pre-Hardened Tyssen:GS-083H HRC 30-35 Tyssen:GS-316 HRC 26-30 Tyssen:GS-316H HRC 30-35 Tyssen:GS-083S HRC 30-35 Tyssen:GS-083M HRC 30-35 Tyssen:GS316ESR HRC 28-32 Tyssen:GS-128H HRC 38-42 Sorel Forge:CSM 420 HRC 32±2 ASSAB:S-136H HB 290-330 28-306 ASSAB:S-136H SUP HB 290-330 28-305 DAIDO:S-STAR HB 300-330 23-410 420 Thorough Hardened Tyssen:GS-083 HRC 46-50 Tyssen:GS-083 ESR HRC 46-50 ASSAB:S-136 HRC 48-52 28-305 ASSAB:S-136 SUP HRC 48-52 28-305 ASSAB:168 HRC 48-52 13-300 DAIDO:S-STAR(A) HRC:48-52 23-410 H13 Tyssen:GS-344 HRC 47-51 Tyssen:GS-344ESR HRC 47-51 Tyssen:GS-344HT HRC 45-49 Tyssen:GS-344M HRC 46-52 Sorel Forge :NU-DIE V HRC 38±2 Sorel Forge :NU-DIE XL HRC 38±2 ASSAB:8407 HRC 48-52 28-407 DAIDO:DH31-SUPER HRC 52-56 28-350 DAIDO:DHA [...]

1808, 2017

Injection Mold Manufacturing Price Reference

By |August 18th, 2017|Categories: Design Develop Engineering, Frequently Asked Question, Injection Mold Manufacturing|Tags: , , |Comments Off on Injection Mold Manufacturing Price Reference

Plastic Injection Mold Manufacturing Price Reference Type Manufacturing Machine Model Hour Rate(US$/h) Note General Machine 6 CNC Milling 18 EDM Sparking 10 Wire Cutting 18 Grinding 10  Polishing  6  Assembly & Fitting  8  Project Management  8  Profit  10% Advantages of injection plastic parts Competitive price Continuance service and support Diversified rich experienced skilled workers Custom R&D program coordination Application expertise Quality, reliability and long product life Mature, perfect and excellence, but simple design Steps of injection plastic parts Negotiations: Quality, material, price, payment, delivery time item and so on Place an order: According to customer's drawing or sample R&D: According to customer's requirements, we could design or improve 3D modeling Design confirmation: We send the 3D drawing to the customer for confirmation before we make the mould Mould processing: CNC EDM machine processing then assembly and trial Sample confirm: We will send the trial sample to customers.Before shipment, If the sample isn’t satisfied by customers.We will modify mould until they are satisfied. Mass production: If customers need mass production of plastic products, We can offer Manufacturing Package and Delivery

1808, 2017

Plastic Injection Molding Processing Conditions

By |August 18th, 2017|Categories: Design Develop Engineering, Injection molders, Injection Molding Technical, Plastic injection molding|Tags: , |Comments Off on Plastic Injection Molding Processing Conditions

Plastic Injection Molding Processing Conditions ABS processing conditions Generic Class ABS (Acrylonitrile-Butadiene-Styrene) Typical Applications Automotive (instrument and interior trim panels, glove compartment doors, wheel covers, mirror housings, etc.), refrigerators, small appliance housings and power tools applications (hair dryers, blenders, food processors, lawnmowers, etc.), telephone housings, typewriter housings, typewriter keys, and recreational vehicles such as golf carts and jet skis. Injection Molding Processing Conditions Drying ABS grades are hygroscopic and drying is required prior to processing. Suggested drying conditions are 80 - 90 C (176 - 195 F) for a minimum of 2 hours. The material moisture content should be less than 0.1% Melt Temperature 200 - 280 C (392 - 536 F); Aim: 230 C (446 F) Mold Temperature 25 - 80 C (77 - 176 F). (Mold temperatures control the gloss properties; lower mold temperatures produce lower gloss levels) Material Injection Pressure 50 - 100 MPa Injection Speed Moderate - High Chemical and Physical Properties ABS is produced by a combination of three monomers: acrylonitrile, butadiene, and styrene. Each of the monomers impart different properties: hardness, chemical and heat resistance from acrylonitrile; processibility, gloss, and strength from styrene; and toughness and impact resistance from butadiene. Morphologically, ABS is an amorphous material. The polymerization of the three monomers produces a terpolymer [...]

1808, 2017

Injection moulding problems and solutions

By |August 18th, 2017|Categories: Design Develop Engineering, Injection Molding Technical, Mold Design Study, Plastic injection molding|Tags: , |Comments Off on Injection moulding problems and solutions

Plastic injection moulding problems and solutions chart Plastic molding defects definition, reasons and solutions. Molding Defects Alternative Name Descriptions Causes Blister Blistering Raised or layered zone on surface of the Plastic part Tool or material is too hot, often caused by a lack of cooling around the tool or a faulty heater Burn marks Air Burn/Gas Burn Black or brown burnt areas on the plastic part located at furthest points from gate Tool lacks venting, injection speed is too high Color streaks (US) Localized change of color Plastic material and colorant isn't mixing properly, or the material has run out and it's starting to come through as natural only Delamination Thin mica like layers formed in part wall Contamination of the material e.g. PP mixed with ABS, very dangerous if the part is being used for a safety critical application as the material has very little strength when delaminated as the materials cannot bond Flash Burrs Excess material in thin layer exceeding normal part geometry Tool damage, too much injection speed/material injected, clamping force too low. Can also be caused by dirt and contaminants around tooling surfaces. Embedded contaminates Embedded particulates Foreign particle (burnt material or other) embedded in the part Particles on the tool surface, contaminated material [...]

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