Mold Tech Texture Minimum Drafting Angle For Releasing(Demold)

plastic-surface-finish

Injection mould tooling can be textured by different means, which may vary according to tool manufacture method, timescale, budget, material and supplier facility limitation.
Aluminum tooling (and others) which is typically machined rapidly by a CNC process often uses bead, sand or vapour blasting to minimise budget and time. In practice, the final surface varies by supplier and can be influenced by the personal technique of the operator as well as the precise bead/abrasive material used. I’ve found it best to obtain moulded sample parts from the moulder/toolmaker in question, so that their specific process can be seen and approved, with their sample becoming the standard reference for all parties to abide by.

Steel tooling, where spark erosion may be used to define final surfaces, can utilize the various textures available by the spark erosion/EDM techniques. Those are well defined and controlled by standards and applied by most suppliers. Guide plaques and reference strips are available for these and can be obtained from the machine manufacturers as well as other engineering supply houses/sources, Such sources can generally also supply polishing grading and gloss finish grading bars for other material finishes. These are commonly used to keep time and budgets tight. But sparking creates sharp cavities with a hardened surface. This may or may not be desirable. Sharp textures do hold dirt more than softer forms.

Where time and budget is available, the best and widest range of textures to the source is the proprietary photo-etched patterns, available from various suppliers, all of whom can provide full sample books and individually moulded plaques. and Akron, are examples. These companies produce specific easy-clean textures with soft form cavities, developed for the vehicle industry to aid in keeping bumpers and suchlike looking good for the customer.

With all texturing, draft angles must be allowed, dependent on the depth of surface change. Otherwise scuffing will occur during part ejection.

Mold-Tech A

Mold-Tech B

Ptn.#

Depth

Angle

Ptn.#

Depth

Angle

MT-11000

0.0004

MT-11200

0.003

4.5°

MT-11010

0.001

1.5°

MT-11205

0.0025

MT-11020

0.0015

2.5°

MT-11210

0.0035

5.5°

MT-11030

0.002

MT-11215

0.0045

6.5°

MT-11040

0.003

4.5°

MT-11220

0.005

7.5°

MT-11050

0.0045

6.5°

MT-11225

0.0045

6.5°

MT-11060

0.003

4.5°

MT-11230

0.0025

MT-11070

0.003

4.5°

MT-11235

0.004

MT-11080

0.002

MT-11240

0.0015

2.5°

MT-11090

0.0035

5.5°

MT-11245

0.002

MT-11100

0.006

MT-11250

0.0025

MT-11110

0.0025

MT-11255

0.002

MT-11120

0.002

MT-11260

0.004

MT-11130

0.0025

MT-11265

0.005

MT-11140

0.0025

MT-11270

0.004

MT-11150

0.00275

MT-11275

0.0035

MT-11160

0.004

MT-11280

0.0055

 

Mold-Tech C

Mold-Tech D

Ptn.#

Depth

Angle

Ptn.#

Depth

Angle

MT-11300

0.0025

3.5°

MT-11400

0.002

MT-11305

0.005

7.5°

MT-11405

0.0025

MT-11310

0.005

7.5°

MT-11410

0.0035

5.5°

MT-11315

0.001

1.5°

MT-11415

0.002

MT-11320

0.0025

MT-11420

0.0025

MT-11325

0.003

4.5°

MT-11425

0.0035

5.5°

MT-11330

0.002

MT-11430

0.007

10°

MT-11335

0.002

MT-11435

0.010

15°

MT-11340

0.003

4.5°

MT-11440

0.0005

1.5°

MT-11345

0.003

4.5°

MT-11445

0.0015

2.5°

MT-11350

0.0035

5.5°

MT-11450

0.0025

MT-11355

0.0025

MT-11455

0.003

4.5°

MT-11360

0.0035

5.5°

MT-11460

0.0035

5.5°

MT-11365

0.0045

MT-11465

0.005

7.5°

MT-11370

0.004

MT-11470

0.002

MT-11375

0.004

MT-11475

0.002

MT-11380

0.004

MT-11480

0.003

4.5°

 

Plaque #6

Plaque #7

Plaque #8

Plaque #10

Ptn.#

Depth

Ptn.#

Depth

Ptn.#

Depth

Ptn.#

Depth

MT229

0.003

MT325

0.003

MT588

0.0085

MT980

0.004

MT392

0.004

MT964

0.003

MT888

0.013

MT901

0.003

MT585

0.0035

MT1038

0.002

MT1028

0.0035

MT945

0.0065

MT889

0.004

MT1043

0.002

MT1067

0.013

MT970

0.002

MT1013

0.003

MT1170

0.0025

MT1149

0.013

MT972

0.0025

MT1015

0.0055

MT1192

0.0015

MT1153

0.0075

MT973

0.0035

MT1039

0.003

MT1239

0.003

MT1211

0.0095

MT974

0.0025

MT1055

0.0055

MT1240

0.003

MT1226

0.0035

MT978

0.003

MT1068

0.0055

MT1241

0.002

MT1227

0.0035

MT985

0.0025

MT1070

0.007

MT1242

0.002

MT1228

0.0095

MT1055-1

0.0001

MT1074

0.0055

MT1243

0.002

MT1230

0.013

MT1055-2

0.0045

MT1129

0.003

MT1244

0.0025

MT1232

0.003

MT1055-3

0.0005

MT1159

0.008

MT1250

0.003

MT1233

0.0035

MT1055-4

0.0075

MT1122

0.0015

MT2019

0.0025

MT1234

0.0035

MT1055-5

0.001

MT1125

0.006

MT2020

0.002

MT1235

0.0035

MT1055

0.0015

MT1126

0.0065

MT2028

0.0025

MT1236

0.0035

MT1055-6

0.0017

MT1127

0.0025

23053

0.002

MT1238

0.0045

MT1055-7

0.0225

MT1526

0.0135

23064

0.0015

23031

0.0085